Services / Structures and Coatings

Structures
and Coating application

Selecting the appropriate surface structure and precisely applying coatings allows us to achieve the desired technical properties and durability of the components. We control the process from surface preparation to obtaining the final layer.

surface structureREPRESENTATION OF THE REQUIRED INVOICE
PVD coatingINCREASED WEAR RESISTANCE
surface preparationSELECTION OF PARAMETERS TO THE WORKING CONDITIONS

Scope

Technology selected
for a specific goal.

01

Surface analysis

We assess the condition of the work surface, its geometry, degree of wear, and requirements for further use. Based on this, we determine the optimal method of preparing the element for structure or coating.

02

Surface preparation

We select the appropriate surface treatment technology – from polishing and preparing the required surface class to texturing, structuring or other processes necessary to achieve the desired effect.

03

Selection of coatings and textures

We provide technical support in selecting the appropriate coating type and process parameters, taking into account the material, component geometry, and operating conditions. Based on the specific tool characteristics, we recommend coating solutions designed to increase wear resistance, corrosion resistance, and plastic adhesion, as well as extend the service life of mold components. EDM inking and sandblasting are performed in-house.

04

Refining

Coating and chemical texturing are performed by renowned companies specializing in these technologies. We collaborate with companies such as Oerlikon Balzers, Ion Galenica, Standex Engraving Mold-Tech, and SUMARIS Group. We coordinate the technical aspects of the process, ensuring proper cavity surface preparation and selecting the right solution for the specific application.

In practice

The scope of work may include:

  • preparation and processing of work surfaces
  • texturing and structuring surfaces
  • photoetching and laser structure mapping
  • polishing and obtaining the required surface class
  • selection and application of PVD, PTFE, DLC coatings
  • increasing the resistance to wear, corrosion and adhesion of the material

Optical scanning

Tell us about your project.

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OerlikonStandexSumarisGeorg FischerYG-1AkrostalMarciniakProplasticaMoldMaker